Case Study: Safety System Replacement

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The assignment: Safety System Replacement

The manufacturer of the safety system obsoleted the safety processor, IO and safety bus system. The customer, supported by Leadec, developed a more robust and supportable safety system utilizing current state of the art safety products.

The challenge

Modify during shutdowns and weekends to minimize production interruptions.

Leadec equipment installations

  • 28 Guardlogix processors
  • 28 Startic S700 Ethernet switches
  • All new AB safety rated inputs/outputs
  • Cable tray and panel modifications

The outcome

Leadec was responsible for:

  • Providing new safety layout
  • Removing existing hardware
  • Pre-programming and installing new IO
  • Modified drawing and redesigned network communications

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