Green Factory Solutions for a zero emission factory

Decarbonization & circular economy solutions for your factory
With Green Factory Solutions, you prepare yourself for green deal regulations. Our solutions focus on improving energy efficiency, increasing energy self-sufficiency, enhancing circular economy and supporting you in your CO2 reduction journey. Together we can create a greener, more resilient business.
Our services

Our service offering
Why choose Leadec?
Examples of our Green Factory Solutions
We do sustainability
Get in touch
Looking for more information?

Our Green Factory Solutions help you to prepare for Green Deal regulations – tailored to your business needs.

As part of the Green Deal regulations, many customers now require data from their suppliers as evidence of their supply chain sustainability. We understand the challenges you face with these new Green Deal regulations. At Leadec, we have services specifically tailored to the needs and challenges of small and medium-sized enterprises.

Start with our quick wins! By installing energy-efficient devices such as LEDs and optimizing HVACR, you can achieve significant energy savings. We can help you implement techniques like voltage regulation and load management to balance power consumption and boost overall efficiency. For long-term improvements, implementing an energy management system (ISO 50001) will improve your overall energy usage. Further by installing EV charging stations and sustainable heating solutions, you can get one step closer to decarbonization. Beyond energy savings, you can generate your own energy with our photovoltaic systems (PV). Our contracting model provides you with budget-friendly and smooth system installation. In addition to the decarbonization solutions, we offer Zero Waste Services to support you in your circular economy journey. We provide industrial waste management with the aim of reducing, reusing, and recycling waste.

With over 4,000 technicians and engineers, Leadec ensures factory transformation without production downtime.

Decarbonization

Our wide range of services in the field of energy efficiency solutions help our customers to reduce their carbon footprint and save money on their energy bills. We provide consulting for our customers to implement an energy management system (ISO 50001) by conducting energy audits and energy monitoring. We provide carbon footprint monitoring and reporting which allows customers to keep track of their carbon emissions.

Along with consulting and monitoring, we provide services like voltage regulation and power factor correction which help customers in energy savings. We take care of the maintenance and upgrading of HVACR and chillers, thus ensuring their efficient operation in high energy consumption areas.

Overall, our energy efficiency solutions are designed to help our clients reduce their energy consumption, lower their costs, and minimize their environmental impact. By partnering with us, our clients can take a proactive approach to energy management and achieve a more sustainable future for their businesses.

Energy consulting

Energy management system ISO 50001
Energy audits
Energy monitoring
Load management
Carbon footprint monitoring and reporting

Energy savings

Energy measurement and verification (M&V) using smart devices
Voltage regulation (VR) and power factor correction (PFC)
Efficient operation of heating, ventilation, air conditioning, and refrigeration (HVACR), and compressed air
Maintenance and upgrade of chillers and filters, e.g., in paint shops

If you are planning to produce energy using renewable sources, Leadec will be your helping partner with its service range of renewable energy solutions.

By assessing the condition of your roof and the electrical power consumption, our experienced team will develop a customized solar installation plan considering different factors like roof space, panel placement and electrical connectivity. Along with providing support for PV installations, we also facilitate the connection between production systems and renewable energy supply. Additionally, we provide battery storage solutions which can help you store the excess solar energy generated. We have a competent electrician team, which handles the entire process smoothly.

Our solutions also include services for hydrogen plant manufacturers worldwide. Our team supports customers in the engineering and automation of hydrogen production, transport, and storage. In addition, our technical team carries out installation of the hydrogen electrolyzer and other necessary equipment.

Besides, Leadec’s services of installing heat pumps and induction systems will help customers generate heat energy from renewable sources. The need to utilize renewable energy will increase in the future and we are ready with our technicians to help our customers in every step of their journey with the following solutions:

Solar solutions

Modernization of AC/DC grid
Roof maintenance and inspection
Photovoltaic systems planning, installation, and maintenance

Storage solutions

Battery storage
Charging stations powered by renewable sources
Smart DC grid

Heat recovery

Heat pumps
Induction systems

Hydrogen solutions

Maintenance of electrolyzer and respective storage cells

With our intelligent lighting solution, we help our customers replace their old lighting with energy-efficient LED lighting and upgrade their facilities. As a result, they can reduce their energy consumption and save money at the same time. According to the customer’s factory requirements, our team assists them with lighting concepts looking at the size of the factory and the need for lighting in specific areas. We aim to provide our customers with customized lighting that meets their needs.

With our smart lighting service, we advance the state of facility lighting by providing a truly adaptive and intuitive lighting experience. By automatically adjusting the light based on the daylight level and motion detection, this service promises optimal lighting to customers while saving energy. Our smart lighting solution will create a more comfortable and productive work environment, which enhances the employees’ well-being.

Contact us today to learn more about the benefits of smart LED lighting and let us join you in creating a future that is just as sustainable and bright as your new lighting.

Enhanced lighting

LED upgrades
Smart LED installation
Lighting concepts

At Leadec, we are committed to helping our customers create sustainable infrastructures that are resilient to climate change. Storms can pose a significant challenge to your operations, causing disruptions, damage and safety hazards. We have a range of solutions which detect storm damage using smart devices, and we provide cleaning and repair services. These include installation of necessary smart devices, grid and power services including emergency restoration, repair of plant equipment, inspection and repair of roofs, and cleaning services.

As part of this service, our experts conduct a risk analysis to assess the potential impact of all such adverse climate changes. This allows our customers to take proactive measures to mitigate the risks. We can help prepare your factories for storms, heatwaves, drought, flooding, and other consequences of climate change, which would then only lead to minimal damage of the facility during extreme weather conditions. With these precautionary services, you can minimize the employees’ safety risks and avoid unplanned shutdowns due to unfortunate damage.

Contact us now to learn more about how we can help make your factories resilient for the future with the following services:

Risk analysis

For plants and infrastructure regarding climate change impacts

Solutions for climate change adaptation

Storms
Drought
Heatwaves
Flooding

Circular Economy

Zero waste services consist of a range of solutions which help customers minimize the amount of waste in their facilities. With the in-depth waste analysis, Leadec helps customers in developing strategies and creating zero waste plans. We provide support in our customers on their way to circular economy by providing waste collection and sorting services. Along with data recording and reporting, we conduct waste management audits to track the progress of our customers’ waste reduction status. With our digital disposal tracking service, the unnecessary movement and processing of empty or half-filled bins is avoided. With the help of the container and position data, the number of containers to be emptied and type of residue in the containers can be tracked. In this way, we assure optimized and efficient waste management in the factory.

With the zero waste services, Leadec supports customers in identifying the opportunities of reduction and building strategies to avoid waste generation in the first place. Our aim is to help our customers on their circular economy journey.

Battery waste management is one of the critical problems for many industries today. Our experienced technicians diagnose the fault and repair the batteries, reducing the need of costly battery replacements. Besides this, we provide a second battery life solution by reusing existing residual batteries for stationary purposes. We accompany our customers on their sustainability journey with the following solutions:

Waste recycling

Waste data recording
Waste collection and sorting
Manual waste disassembling
Waste data reporting

Zero waste strategies

Circular economy strategies
Zero waste principles
Waste management audits

Damaged battery repair

Battery repair
Second life battery applications

Our sustainable facility services consist of a range of solutions to address different aspects of facility management. As part of our cleaning services, we use eco-friendly cleaning methods and products, thus minimizing the use of harmful chemicals and water consumption. Leadec’s use of electric vehicles and e-fuels for carrying out the operations in the facility contributes to reducing our customers’ carbon emissions. We use room occupancy detection to track people traffic in the area and plan the cleaning frequency accordingly. Similarly, with the help of window sensors, our facility experts detect open windows in the facility. This allows our experts to plan the cleaning frequency and to close the windows wherever necessary. With the help of such optimized cleaning schedules, Leadec provides energy-saving and cost-effective cleaning services to our customers.

Along with the infrastructure upgrade and sustainable changes in the service, it has become essential to take measures to increase biodiversity around the facility. Leadec takes care of the biodiversity topic for its customers’ plants. We help our customers to ecologically improve their facility by taking care of the flora, fauna, and the microclimate. With our landscaping service, our team transforms the facility by planning and laying out trees and gardens. This helps in transforming the appearance and increasing biodiversity in the facility. We are here to help our customers in every way with the following services:

Green cleaning

Sensor-driven scheduling
Biodegradable
Phosphate free
Recycled content containers

Sustainable operations

Electric vehicles used
E-fuels used
Sustainable snow removal

Ecological facility upgrade

Greening
Landscaping to improve flora
Microclimate upgrade, e.g., removal of concreted soil for watering
Installation of animal habitats, e.g., beehives

Green Industrial Automation is a service that provides automation services for environmentally sustainable industries. Leadec understands the importance of the use of renewable resources, and our automation solutions focus exactly on that. We provide our automation services to industries such as solar cell production, hydrogen cell production, and all the industries that primarily work for reducing the negative environmental impact. We work closely with our customers to analyze the need of automation in their factory and develop customized solutions to fulfill their requirements. Along with the manufacturing industries, we also provide automation services to waste treatment or recycling plants. This allows the customer to sort the waste efficiently and to increase the yield of reuse. With our reliable, efficient and cost-effective automation services, we serve the following sectors, among others:

Automation systems for

Solar cell production
Hydrogen cell production
Recycling plants
Biomass plants
Equipment manufacturer of wind power plants
Hydrogen production
Hydrogen transport and storage

Leadec is your partner in implementing sustainability solutions tailored to your business needs. We support you in transforming your facility with changing regulations.

Enter your e-mail address to receive further information.

Nominee for Deutscher Nachhaltigkeitspreis 2024

Leadec has been nominated for the 17th German Sustainability Award in the “Resources” category. A jury of experts from research, associations, consulting and civil society has selected role models for change in all areas of the German economy. The “Resources” category is about sustainable solutions that apply circular design principles, reduce CO₂ emissions, promote renewable energies and increase resource efficiency. Products and solutions in this category are assessed according to their contribution to sustainable transformation in at least one of the five areas of climate, resources, nature, value chain and society.

"Negligible Risk" rated by Sustainalytics

The rating agency Sustainalytics rated Leadec's risk of significant financial impact from ESG factors as negligible with 8.4 points on a scale up to 100. In a global comparison, this places Leadec in rank 109 out of 15489. Leadec ranks 3rd percentile in global universe, 15th in commercial services and 2nd in business and support. The rating result of Sustainalytics takes into account the ESG risks that Leadec faces as a service specialist for the factory on the one hand and how the company deals with them on the other hand.

Rating

Copyright ©2024 Sustainalytics. All rights reserved.

Sustainability in the supply chain: SAQ 5.0

The Self-Assessment Questionnaire (SAQ5) on Sustainability was developed by the automotive industry initiative "Drive Sustainability". The questionnaire covers questions in the areas of human rights and working conditions, environment, business ethics, supplier management, and responsible sourcing of raw materials. We constantly work on fulfilling customers sustainability requirements and therefore Leadec is successfully maintaining its SAQ rating higher than the industry average.

Two Leadec employees coming out of the elevator at the Leadec office in Stuttgart.

ISO certifications 9001, 14001 and 45001

Leadec is always committed to ensuring that our processes and management systems are efficient, sustainable and in line with the latest quality standards. That is why we have three ISO certifications:

Quality management system: 79% of our operations are ISO 9001:2015 certified.
Environmental management system: 75% of our operations are ISO 14001:2015 certified.
Occupational health and safety (OHS) management system: 79% of ouor operations are ISO 45001:2018 certified.

Leadec team talking in a factory corridor.

Leadec understands the increasing importance of sustainability at the global and national levels and the importance to our stakeholders. We at Leadec want to use the opportunities of sustainability to increase our company’s and our stakeholder's success. We understand the challenges our customers encounter on their way to sustainable production. Our approach to corporate sustainability is rooted in a deep understanding of the challenges and opportunities that come with adopting eco-friendly practices. By choosing Leadec, you are choosing a path towards measurable, impactful change. And a company that truly understands the significance of ESG.

Several Leadec employees having conversations in the outdoor area of the office.

Waste separation is one of the biggest challenges in recycling plants. Due to the variety and mixture of different materials, it is often difficult to sort and process the waste efficiently. Automation solutions from Leadec help.

Learn more

Factory roofs are ideal for mounting photovoltaic systems. For sustainable and independent energy generation. Leadec specializes in covering the complete package for PV projects.

Bees play an important role in our ecosystem because they pollinate more than 80 percent of all flowering plants. However, the number of bees has been declining for years and they are highly endangered. That's why Leadec employees take care of beehives at several sites in Germany, UK and Hungary.

We do sustainability

All

Article
11/15/2024
A Closed Loop For Plastic Bags
Leadec UK and plastic recycler Jayplas have developed a solution to recycle and reuse plastic packaging waste. The results are encouraging: A 81-ton carbon reduction from the 30,5 metric tons of bags purchased annually at the Halewood site.
Read Article
Interview
10/22/2024
“EU Green Deal Readiness – We are ahead of time.”
In this interview, Markus Bölke, Global Head of Green Factory Solutions, Sustainability & HSE at Leadec gives an insight into how the company has anchored the EU Green Deal in its strategy and how Leadec supports its customers with special services to make their own production more climate-neutral.
Read Interview
Article
10/10/2024
Battery Dismantling For a More Circular Economy
High-voltage batteries have been repaired at the competence center for batteries in Hoyerswerda since 2022. This is much more cost-effective than a new battery and more sustainable. This expertise can also be used for other services. In focus: battery dismantling.
Read Article
Interview
09/18/2024
“Together, we can make a difference!”
In the interview with Bernard Sextus, Director Operations of Leadec India, you can learn more about how every little contribution to climate protection counts, how data can be used to improve awareness and what Leadec colleagues in India actively do.
Read Interview
Article
09/03/2024
Touchpoints of a Green Factory
With “Green Factory Solutions” (GFS), Leadec offers its customers a green service portfolio along the entire factory life cycle. How does it actually work? Let us step into the shoes of a plant manager, accompany him during a working day, and see the many touchpoints after initiating a GFS project with Leadec.
Read Article
Article
07/16/2024
Sustainability Report 2023: “Driving sustainable manufacturing together”
The new sustainability report is available – and for the first time it is based on the new requirements of the European Sustainability Reporting Standards (ESRS). At the same time, it provides a comprehensive overview of projects and activities relating to sustainability at Leadec.
Read Article
Brochure
07/12/2024
Sustainability Report 2023
As the world’s leading service specialist for the entire life cycle of a factory, Leadec prioritizes ESG principles for a sustainable future. Our target is to lead our industry by example. The sustainability report 2023 was prepared according to the requirements of the Corporate Sustainability Reporting Directive (CSRD)/ European Sustainability Reporting Standards (ESRS).
Brochure (pdf)
Article
06/25/2024
Packaging: Turning Disposable Into Reusable
Packaging plays a central role in logistics and the supply chain. How can innovative solutions be developed to switch from disposable to reusable packaging? The Leadec team in India has developed flexible reusable containers and an entire supply chain system for this purpose.
Read Article
Interview
06/10/2024
“Sustainability and Digitalization Are the Big Issues”
Leadec has been operating in Hungary for 30 years. Managing Director Ferenc Dákai has been with the company for almost as long. In this interview, he provides an insight into the Hungarian market, talks about current challenges, and draws his own personal conclusions.
Read Interview
Article
02/27/2024
How Digital Waste Tracking is Making the Industry Greener
Tracking waste and material flows in production facilities is crucial for improving recycling rates. This saves money and increases environmental sustainability. Leadec has gained experience in a comprehensive pilot project at an automotive manufacturer and is now implementing it in regular operation.
Read Article
Video
12/13/2023
Leadec Factory Talks – Episode 7: Health & Safety
What influence do new production methods and technologies, increasing digitalization and incentive systems have on occupational safety? Find out in episode 7 of our Factory Talks.
View Video
Article
11/03/2023
Project: Sustainability Made Globally
The “Global Cleanup Week” at Leadec was born out of a small project idea. The aim was to offer employees an opportunity to get actively involved in the area of sustainability. And this happened with great success.
Read Article
Video
10/25/2023
Leadec Factory Talks – Episode 6: Waste Management
Waste management is no longer just about the disposal of waste. It has evolved from just dumping and burning waste to separate collection, sorting, and recycling to the circular economy, which sees waste as a resource. Find out more in episode 6 of our Factory Talks.
View Video
Brochure
07/05/2023
Sustainability Report 2022
Since the company’s beginnings more than 60 years ago, Leadec has been a people business. Placing sustainability at the heart of operations, and ensuring this reaches every person and every process, we again took steps and measures in 2022.
Brochure (pdf)
Article
05/31/2023
Sorted, Not Mixed
Waste separation is one of the biggest challenges in recycling plants. Due to the variety and mixture of different materials, it is often difficult to sort and process the waste efficiently. Automation solutions from Leadec help.
Read Article
Article
05/02/2023
Rabbits on the Factory Lawn
It may sound unusual, but factory sites are increasingly being used to create biodiversity. But what does it take to turn a conventional company site into a near-natural one?
Read Article
Interview
03/31/2023
"Our Strength is Our Responsiveness"
Ulrich Haas is the managing director of Leadec’s newest subsidiary in France. In this interview, he talks about the opportunities and challenges of the market and where the company’s focus lies.
Read Interview
Article
02/23/2023
With The Power of The Sun
They are large, they are flat, and they are empty: factory roofs are ideal for mounting photovoltaic systems. For sustainable and independent energy generation. But what are the challenges and what needs to be considered?
Read Article
Video
01/29/2023
Experts in the World of Manufacturing: Leadec Factory Talks
Do you know our interview series “Factory Talks”? Leadec experts around the world talk about topics that are affecting factories and production (plants).
View Video
Video
11/22/2022
Leadec Factory Talks – Episode 5: Sustainable production
How does a factory become climate-neutral? And how can manufacturers and service provider work together on the zero-emission factory? Find out in episode 5 of our Factory Talks.
View Video
Interview
08/24/2022
Safety at Leadec: Interview with Gordana Djurdjevic
Gordana Djurdjevic is Corporate Environmental Health and Safety Manager at Leadec for the USA and Canada. In this interview, she reveals her philosophy and talks about the role played by occupational safety in the modern production environment.
Read Interview
Article
08/10/2022
"Digital Factory Experience": Virtual Insight Into the Digitized Factory
From autonomous transport systems to digital weld seam testing - Leadec's range of products and services for the smart factory can now be experienced in a simulated environment. This is now available with a tour on the online platform "Digital Factory Experience".
Read Article
Article
06/09/2022
Sustainability in Figures
Leadec's latest sustainability report takes a look at the figures. And here it becomes clear: the activities to reduce the ecological footprint are paying off.
Read Article
Article
06/02/2022
Whitepaper: How Integrated Facility Management Optimizes Production
‘Crossing the yellow line’ is the title of our new whitepaper which highlights the benefits of Integrated Facility Management (IFM) for the food & beverage industry. Streamlining all support services through a single efficient model increases asset uptime and reduces maintenance costs.
Read Article